JK Wrangler 2007 and up
Installation Instructions
Tools needed:
7mm Hex driver, 1/2" Scotch Permanent double
stick tape,(This tape is NON-Destructive and removable) or 3M Spray Adhesive,
ISO-alcohol or suitable cleaner. We highly recommend the tape as the best adhesive product
for these overlays. Not as messy!
If you purchase the flames or yellow overlays,
it would be a good idea to color the pointers/needles to make them more visible against
their background. We recommend using a black 'Sharpie' permament marker to color the top
surface of the needles.
Please take the time to read these
instructions completely before installing.
This can normally be done in about an
hour, but allow yourself plenty of time so you won't be rushed. Work gently and slowly. Do
not force anything. DO NOT remove the pointers. They can be
gently moved through their normal range of travel. Be sure the pointers do not touch the
overlay.
These overlays MUST be installed
under DARK conditions to align them with the original gauge markings.
DO NOT USE METAL OBJECTS ON THE
BLACK CLUSTER FACE. They can scratch the surface and render a
white mark at night.
REMOVE and PREP THE
INSTRUMENT CLUSTER
Engine off, Keys removed.
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1. Remove the lower dash
panel below the steering wheel. Pull down on the
small grab handle; it un-clips at the top and hinges down to remove. |
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Tilt steering wheel to
gain access needed. 2. Remove 2 small black hex
screws, one on each side of the steering wheel. |
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Tilt steering wheel
to gain access needed.
3. Remove the upper dash cover by lifting up on the bottom,
then pull up and towards the steering wheel. It is only held with clips. |
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4. Remove the 4 screws that
hold the cluster to the dash. Remove the cluster enough to release the electrical
connectors in the rear, then remove the cluster assembly.
(Shown here without the bezel and clear lens) |
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5. Remove the clear lens
from the cluster assembly by releasing the clear tabs around the edge. 6. Remove the black/silver bezel from the cluster by releasing the
black tabs around the edge.
Tip: If you have the black bezel you can now paint it
silver or what ever color you want. This also is a good time to color the needles if
necessary. |
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7. Clean the original
cluster gauge faces with iso-alcohol to remove any residue. 8. Re-connect the wiring harnesses and install the cluster back into the dash
"As-Is".
Tip: Just use the 2 top screws to hold the
cluster in place for now. |
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9. Your cluster should look
like this, ready for the overlays. |
INSTALLING THE OVERLAYS:
Installation Tips:
1. Make sure your hands are clean before
handling the overlays.
2. Install only one overlay at a time.
Keep the others in the envelope out of harms way.
3. Use a toothpick to release a slightly out
of place overlay before the final press down.
4. Never use metal objects on the black
cluster face.
 TJ overlays shown for reference only. |
1. Do a test install of an overlay without
adhesive/tape to get the knack of slipping it over the pointer and lining it up in the
dark with the dash lights on.
(See Photo and instructions in Step #3 below)2.
Install the clear adhesive tape lightly to the rear of an overlay as shown. (2 strips
is OK for the small overlays, but use as much as possible on the larger ones.)
If tape overlaps the edge, cut the excess off with a scissors.
Do not remove the tape or you will damage the overlay. If using 3M
Spray Adhesive, apply to rear of overlay only. |
 TJ overlays shown for reference only. |
LIGHTS OUT
DASH LIGHTS ON
3. Gently install the overlay over the pointer, then around the hub.
4. Align the overlay to the original gauge markings shining through.
Take your time and be exact. Then "Press Down" firmly all around to set
it in place. The pointers and hubs must NOT touch the overlay.
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5. Be sure the pointers are moved back to the
zero positions.
6. Tilt steerning wheel full down and
re-install the black/silver bezel, then the clear lens. It is not absolutely necessary to
remove the cluster again to do this.
OPTIONAL ENHANCEMENTS
If you have a plain black bezel
you can paint it bright silver, or any color you like.
You can polish the clear plastic lens.
Using a plastic polish will restore it to "Like New" condition. Many
brands are available in Marine supply stores. They also work good on plastic soft top
windows. We used "Meguiar's Mirror
Glaze 17 Clear Plastic Cleaner".
Questions, Comments, and Suggestions
welcomed at: finkaz@yahoo.com
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